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            造成直線振動篩箱體開裂的原因及解決辦法

            造成直線振動篩箱體開裂的原因及解決辦法

            作者 東漢機械 來源 東漢機械 瀏覽 發布時間 16/07/13

                    振幅不一致是直線振動篩常見的故障之一,也是用戶比較難以調控的地方,嚴重的會造成箱體開裂甚至整機報廢,能夠造成振動篩的這個故障原因也是有多種的,用戶需要根據實際使用過程中,我們就生產線的生產情況來進行詳細的具體的分析,主要凸顯在一下幾個方面,一個是電機功率、彈簧剛性、激振力調整、物料給料厚度等方面原因造成的,這里具體進行分析。
            電機功率不一致是導致直線振動篩運行時箱體振幅不一致的重要原因。直線振動篩是利用兩臺振動電機自同步振動使得箱體產生振動,物料在篩面上運動過程中進行篩選,電機功率不一致的情況下會導致箱體受力不均,在運行時產生偏振,長時間使用以后會出現箱體開裂,同時還能使振動篩降低使用設備的壽命。所以在選配電機是其功率一定要保持一致。但在用戶使用過程中發現,一旦電機故障損壞一臺以后,用戶另外選配電機時,不注意電機功率大小對設備的影響而造成設備報廢的情況還存在。
            另外電機激振力不一致也是造成直線振動篩箱體開裂一個重要方面。電機激振力調整不一致,激振力大小不同,箱體受力受激振力影響,會嚴重影響物料在篩面上的運動軌跡及篩分精度,甚至影響篩框、篩網的使用壽命。所以用戶在裝配振動電機時,可以根據工作正常的電機上的刻度表,調整偏心塊夾角的大小。
            彈簧剛度、韌性不一致會導致設備運行過程中,物料在篩面上出現一側多或者一側少的情況,或者物料在篩面上打轉的情況,嚴重影響正常的生產使用。不同材質的彈簧,其剛度、韌性都不相同,彈簧的性能好壞是影響直線振動篩使用壽命的重要部件。常見的彈簧有復合彈簧、金屬彈簧、橡膠彈簧等,有些特殊要求定做的彈簧還要經過淬火等工藝,才能滿足剛性、韌度方面的要求,所以一旦彈簧損壞后要向振動篩生產廠家定做相同規格的彈簧,避免直線振動篩出現振幅不一致的情況,增加箱體在使用過程中的疲勞度,降低箱體的使用壽命。
            給料方式及料層厚度對箱體的影響也會造成直線振動篩振幅不一致,所以不管是大型的振動篩還是小型的旋振篩,都對料層的厚度和給料方式有所要求。給料量過大,篩網、箱體、彈簧、電機等部件的負載加大,振動篩的振幅會降低,隨著物料的篩分過程,篩面上物料逐漸減少,振幅又逐漸恢復正常,在這個過程中會影響部件的使用壽命,同時還容易造成篩分精度不高等方面的故障。所以現代企業生產中,多采用振動給料機均勻布料,既能增加篩分精度,又能減少設備負載,延長部件使用壽命。

            造成直線振動篩箱體開裂的原因及解決辦法

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